Manufacturing & Quality

State-of-the-Art Production Facility with Rigorous Quality Control

Manufacturing Facility

World-Class Manufacturing Facility

Our state-of-the-art manufacturing facility in Kalol, Gujarat is equipped with advanced rubber processing machinery and testing equipment. We maintain strict quality standards throughout the production process, from raw material inspection to final product testing.

The facility houses injection molding machines, compression molding presses, extrusion lines, and precision cutting equipment. With a production capacity of over 50,000 units per month, we can handle orders of any scale - from prototype runs to high-volume bulk production.

Our in-house rubber compounding capability ensures material consistency and allows us to develop custom formulations for specific application requirements.

Manufacturing Processes

Advanced technologies for precision rubber component production

Rubber Compounding

In-house compounding facility with precision mixers. We develop custom rubber formulations using natural rubber, EPDM, NBR, silicone, and specialized compounds to meet specific performance requirements.

Injection Molding

High-precision injection molding for complex geometries and tight tolerances. Suitable for large-volume production of intricate rubber parts with minimal post-processing requirements.

Compression Molding

Cost-effective solution for large and medium-sized rubber parts. Ideal for low to medium volume production with excellent material utilization and minimal waste.

Extrusion

Continuous extrusion for hoses, profiles, and tubular parts. Automated cutting and finishing ensure consistent dimensions and quality across long production runs.

Precision Cutting

CNC-controlled cutting and finishing for precise dimensions. Die-cutting and water-jet cutting capabilities for complex profiles and tight specifications.

Bonding & Assembly

Metal-to-rubber bonding services for integrated assemblies. We offer complete turnkey solutions including part assembly and sub-assembly services.

Quality Control Procedures

ISO 9001:2015 certified quality management system

Our Quality Promise

Quality is at the core of everything we do. Our ISO 9001:2015 certified quality management system ensures consistent product quality and continuous improvement. Every component undergoes rigorous inspection and testing before shipment.

  • 100% visual inspection of all products
  • Dimensional verification using precision instruments
  • Material testing for hardness, tensile strength, and elongation
  • Compression set testing for seal performance
  • Temperature and pressure testing for critical applications
  • Full traceability from raw material to finished product
Quality Control

Quality Metrics

Our commitment to excellence in numbers

99.8%

First Pass Yield

0.02%

Defect Rate

100%

Traceability

98%

On-Time Delivery

Material Consistency Standards

Premium raw materials from trusted suppliers

Certified Suppliers

Raw materials sourced from ISO-certified suppliers with complete material certifications and traceability.

Incoming Inspection

Every batch of raw material undergoes physical and chemical testing before use in production.

Batch Consistency

Computerized compounding ensures consistent batch-to-batch properties and performance.

Material Storage

Climate-controlled storage facility maintains optimal conditions for raw material preservation.

Bulk Production

Bulk Production Capability

Our manufacturing facility is designed to handle large-scale production requirements efficiently. With multiple production lines and shift operations, we can deliver high volumes without compromising on quality.

  • Production capacity of 50,000+ units per month
  • Multiple molding machines for parallel production
  • Skilled workforce with shift-based operations
  • Efficient logistics for raw material procurement
  • Warehousing facilities for finished goods
  • Competitive pricing for bulk orders

Custom Production Solutions

From prototype to production - we support your entire product journey

Design Support

Our engineering team provides design assistance to optimize parts for manufacturing and performance.

Rapid Prototyping

Quick prototype production using 3D printing and soft tooling for design validation.

Tooling Development

In-house tooling design and fabrication for molds, dies, and fixtures.

Testing & Validation

Complete testing services including material analysis, performance testing, and certification.

Ready to Start Your Project?

Contact our engineering team to discuss your manufacturing requirements. We'll provide competitive quotes and technical support.